Embedded Poles Type VCB

Embedded Poles Type VCB

Details
Rated Voltage:10KV 24KV 35KV
Rated Current:630A 1250A 2000A 3150A
Rated Short-Circuit Breaking Capacity:25kA 31.5kA 40kA
Insulation Medium:Epoxy Resin Solid Insulation
Insulation Level:LI75kV/AC42kV LI125kV/AC50kV LI185kV/AC95kV
Protection Level:IP44 IP54
Mechanical Service Life:10000 20000 Operations
Category
Circuit Breaker
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Description
Technical Parameters

Vacuum Circuit Breaker

 

APG Solid Insulation Technology

The core advantage of Kechang's Embedded Poles Type VCB is that it adopts advanced APG fixation technology to cast key components such as vacuum arc extinguishing chamber and conductive circuit with epoxy resin to form a fully enclosed insulating pole structure.This design completely isolates the erosion of external dust, moisture and dirt, and effectively avoids the deterioration of insulation performance caused by condensation. It is especially suitable for use in humid and dusty industrial plants or heavily polluted areas.The alicyclic epoxy resin used has high mechanical strength and low internal stress. It can withstand high temperatures of 180℃. It is not easy to crack during long-term operation. The partial discharge level is controlled below 10pC. It is a high-quality representative of APG solid insulated switchgear, which lays a solid foundation for the long-term stable operation of the equipment.

details

Compact Design & Easy Installation

The space in the power distribution room is limited, and the size and ease of installation of the equipment are important considerations when purchasing.With the help of fixed pole column technology, the equipment greatly reduces the distance between the phases. The whole machine has a compact structure and a volume that is more than 30% smaller than traditional products. It can be flexibly adapted to switchgear of different specifications, effectively saving installation space.At the same time, the modular design is adopted, the operating mechanism is integrated with the main body, and the fixing and cable docking only need to be completed on site, and the installation and commissioning can be completed in 1-2 hours, without the need for complex on-site assembly processes.It supports two installation methods, fixed and hand-cart type. The layout of the terminal blocks is clear, and detailed installation guidelines can significantly shorten the construction cycle and reduce the installation labor cost. It is especially suitable for projects with limited space such as urban distribution network transformation and old substation upgrades.

drawings

High Short-Circuit Breaking Capacity

Short-circuit failure is a major hidden danger in the power distribution system, and the breaking ability of the circuit breaker directly determines the effectiveness of fault handling.Embedded Poles Type VCB is equipped with a high-performance vacuum arc extinguishing chamber. The contacts are made of special copper-chromium alloy materials, combined with the transverse magnetic field design, which can quickly and evenly extinguish the arc. The rated short-circuit breaking current can reach 40kA, and the closing time is only 20-50 milliseconds. The circuit can be quickly cut off before the fault current expands, limiting the scope of the accident.The winding adopts all-copper wire tightly wound process, and high-strength insulating materials are used between the layers and the turns. The mechanical strength is excellent, and it can withstand the impact of 31.5KA short-circuit current without damage.After strict type testing and verification, the electrical life of the equipment reaches 20,000 times and the mechanical life is 30,000 times, which can meet the needs of frequent operation scenarios and greatly reduce the risk of failure and shutdown.

advantages

IP44 Protection & Wide Environment Adaptability

Your project may be distributed in high-altitude mountainous areas, coastal salt spray areas, or high-temperature and high-wetland areas. Environmental adaptability is the key to the reliable operation of the equipment.This equipment has a protection level of IP44, the shell is made of thickened anti-corrosion galvanized steel plate, and the sealing structure is tight, which can effectively block dust intrusion and low-pressure water spray in any direction, and slow down the corrosion of components.It can work stably in a wide temperature range of -25℃ to 45℃, and there is no need to reduce capacity within 2000 meters above sea level. It can operate normally even in humid environments with a relative humidity of 95% or coastal areas with high salt spray concentration. No additional protective facilities are required.This IP44 weatherproof VCB can be flexibly adapted to a variety of harsh environments, allowing you to achieve standardized procurement in projects in different regions and reduce supply chain management costs.

environment

Low-Noise & Fire-Safe Operation

In commercial buildings, hospitals, residential areas and other places, equipment operating noise and fire safety are mandatory compliance requirements.By optimizing the operating mechanism structure and installing shock absorbers, Keshun controls the operating noise of the equipment below 45dB, which conforms to IEC noise standards. Even if it is installed in a power distribution room close to an office area or a residential area, it will not cause significant interference. Interference.The whole machine adopts a completely oil-free design, and the core insulation components use F1-grade flame-retardant epoxy resin to eliminate the hidden dangers of oil leakage and fire from the source. It has passed IEC 62271-100 and UL fire certification.There is no SF6 and other greenhouse gas emissions, which not only meets the environmental protection requirements, but also is suitable for closed places such as basements and data centers with extremely high fire protection requirements. It is fully in line with the concept of safety and environmental protection of modern power distribution projects.

applications

Smart Monitoring & Maintenance-Free

 

Traditional equipment requires regular inspections and maintenance, which consumes time and effort, especially for remote projects. The operation and maintenance costs are higher.The device has a built-in PT100 temperature sensor, which monitors the temperature of the arc extinguishing chamber and winding in real time, and the intelligent thermostat can automatically display the temperature data, and issue an alarm signal in time when the temperature is exceeded.Through the MODBUS/RS485 protocol, the remote monitoring platform can be connected, and the operating status of the equipment can be mastered in real time in the central control room, fault records can be retrieved, remote control and status early warning can be realized, and the workload of on-site inspection can be reduced by 80%.The core components are fully sealed and sealed, not affected by external environmental influences, no need to regularly clean and replace wearing parts, and the whole process is maintenance-free. With a 3-year warranty policy and a complete factory quality inspection report, it can significantly reduce the cost of late operation and maintenance, making operation and maintenance more worry-free and efficient. This is the core value of smart maintenance-free circuit breaker.

 

Flexible Customization & Global Compliance

 

There are differences in voltage levels, current specifications, and functional configurations between different projects, making it difficult for standardized products to match exactly.Kechang can customize the configuration of different voltage levels of 6kV-12kV and rated current of 630A-3150A according to your specific needs, and can flexibly adjust the type of operating mechanism, protection level and monitoring function module.For high-current specifications of 4000A and above, a forced air cooling system can be installed as needed to ensure stable heat dissipation.The engineering team provides detailed technical solutions and quotations within 48 hours. All products have passed CE, UL, RoHS certification, comply with IEC 62271-100, GB1984 and other standards, and meet the compliance requirements of different regions of the world. No matter whether your project is in Europe, North America or other regions, you can successfully pass the local audit, making procurement smoother.

 

Product Specifications

 

Number Parameter name Unit Technical Parameters
1 Rated voltage kV 12
2 Rated short-time frequency withstand voltage (1 min) kV 42
3 Rated lightning impulse withstand voltage (peak) kV 75
4 Rated frequency Hz 50
5 Rated current A 630/1250/1600/2000/2500/3150/4000
6 Rated short-circuit breaking current kA 20 25 31.5 40
7 Rated short-time withstand current kA 20 25 31.5 40
8 Rated short circuit duration S 4
9 Rated short-circuit closing current kA 50 63 80 100
10 Rated peak withstand current kA 50 63 80 100
11 Number of rated short-circuit current starts times 30 30 30 20
12 Rated individual capacitor bank opening current A ≤630
13 Rated back-to-back capacitor bank opening current A ≤400
14 Rated capacitor bank closing inrush current kA 12.5(frequency≤1000Hz)
15 Closing time ms ≤80
16 Split time ms Maximum Voltage ≤40
ms Rated Voltage ≤50
ms Minimum Voltage ≤60
17 Time of ignition ms ≤15
18 Mechanical life (M2) times 30000
19 Allowable cumulative thickness of dynamic and static contact wear mm 3
20 Rated closing operating voltage V AC/DC 220, AC/DC 110
21 Rated breaking operating voltage V AC/DC 220, AC/DC 110
22 Rated operating voltage of energy storage motor V AC/DC 220, AC/DC 110
23 Rated power of energy storage motor W 80 (40KA Motor speed 100W)
24 Energy storage time s ≤15
25 Contact opening distance mm 9±1
26 Over traveling distance mm 3.5±0.5
27 Contact closing bounce time ms ≤2
28 Three-phase switching and closing non-synchronous ms ≤2
29 Contact splitting rebound amplitude mm ≤3
30 Contact closing contact pressure kA 20 25 31.5 40
N±8% 2200 2500 3100 4750
31 Average breaking speed (contacts separated by 6mm) m/s 1.1±0.2
32 Average closing speed (6mm contact closure) m/s 0.6±0.2
33 Dominant electric circuit resistance A 630 1250 1600-2000 ≥2500
34 μΩ ≤50 ≤45 ≤35 ≤25
Rated operating sequence (1) 20~31.5KA   Minutes - 0.3s - combined minutes - 180s - combined minutes
35 Rated sequence of operation (2) 40KA   Minutes - 0.3s - combined minutes - 180s - combined minutes
Secondary circuit frequency withstand voltage (1min) V 2000

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